When growing sales pushed their manufacturing and warehousing capacities to the limit, Belgium chocolate mould manufacturer, Chocolate World, decided to relocate to a new, modern location. AS part of that transition, they implemented two Vertical Buffer Module Kardex Compact Buffers for efficient order picking.

Chocolate World manufactures chocolate moulds and machinery for global customers. With over 1,500 moulds and custom pieces, organization is critical their success. To support future growth, they moved manufacturing and warehousing to a new small, more efficient facility. 

Chocolate World had four main goals: 1) reduce walking distances and physical exertion due to picking from 45 kg boxes and shelves; 2) optimize productivity and capacity; 3) meet same-day delivery demands by increasing picking speed and accuracy; 4) find a more reliable ERP system with accurate stock levels.

The Solution

To meet their project goals, Chocolate World installed two Kardex Compact Buffers, adapted to the facility’s height. This enables maximum efficiency through highly-compact storage, precise order picking, and ensures fast, accurate delivery. Now orders received by 3pm dispatch on the same day.

They also implemented a Kardex Power Pick System to guarantee a smooth process and transparent, real-time inventory overview. Employees know exactly which moulds are available and more importantly where they are located.

This solution does not require intensive training or additional staff, and enables further growth. “We wanted to store 1,500 items in boxes and pick 300 order lines/day. The Kardex Compact Buffers handle up to 500 orders and store 2,736 custom boxes. Our expectations were truly exceeded!” Hans Bruyndonx, Buyer, Chocolate World.

	2 Kardex Compact Buffers Width: 2,430mm I Depth: 10,755mm I Height: 8,500mm
	Kardex Power Pick system